Volvo Cars is recalling more than 40,000 units of its flagship electric compact SUV, the Volvo EX30, due to a potential battery overheating issue that could increase the risk of fire.
The recall affects 40,323 EX30 Single-Motor Extended Range and Twin-Motor Performance variants equipped with specific high-voltage battery cells. According to statements provided to Reuters, the issue involves replacing modules within the high-voltage battery pack.
Volvo says certain battery modules could short-circuit and overheat under specific conditions. While no widespread incidents have been reported publicly, battery safety remains one of the most sensitive issues in the EV industry.
In the United States, at least 40 units are included in the recall. In a filing with the National Highway Traffic Safety Administration (NHTSA), Volvo confirmed that certain 2025 EX30 models may face a short-circuit risk in the high-voltage battery.
What Should Owners Do?
Until repairs are completed, Volvo is advising affected owners to:
– Park their vehicles outdoors
– Limit charging to a maximum of 70%
The company says it is contacting all impacted customers directly to provide next steps. Once the updated battery modules are available, repairs will be carried out free of charge.
Who Supplies the Batteries?
The EX30’s battery packs are supplied through a joint venture between Volvo’s parent company, Geely, and Shandong Geely Sunwoda Power Battery Co. Volvo states that the supplier has already corrected the issue and will provide replacement battery cells.
Financial and Brand Impact
Replacing battery modules across more than 40,000 vehicles could cost Volvo an estimated $195 million, according to Reuters. However, the potential reputational impact may be even more significant.
Volvo has long positioned itself as a safety-first brand, and the EX30 plays a crucial role in its global EV growth strategy — particularly as it competes with lower-priced Chinese electric vehicle brands.
