They have already done extensive testing of the system with an individual battery cell and with a motorcycle they converted to all-electric operation, and in coming months they hope to be able to demonstrate the system on a full-sized sedan they converted.
The goal is to demonstrate that recharging can be accomplished routinely in under 30 minutes without severely reducing the operating lifetime of the batteries or causing other problems.
In the year since the MIT Electric Vehicle Team started working on the project, new and established companies have begun to offer commercial fast-recharging systems, and Japan has officially adopted a new standard for the connectors for such systems and has begun installing the systems in more than 100 locations. The Nissan LEAF, a pure electric five-passenger car to be introduced in the U.S. later this year, is already capable of rapid recharging in 30 minutes in places that have the necessary “Level III” charging system. (So far, there is just one such station in the U.S., in Portland, Oregon).
Rapid charging, also known as Level III, requires much higher voltages and current than what is supplied by conventional household circuits. The Japanese rapid-charging standard, called CHAdeMO, provides DC power at up to 500 volts with a current of 125 amps. Typical chargers operate on standard AC power, using either 110 volt household current (Level I), which generally can recharge anelectric car’s batteries overnight, or special systems (similar to those needed for electric stoves or clothes dryers) that use 220 volts (Level II), which can cut the charging time in half. “Rapid charging” systems typically refer to those that can charge the batteries to at least 80 percent of capacity within 30 minutes.
Because of the large power requirements, this is not something you’d ever do in your home garage. Rather, this fast-recharge technology might be installed in central recharging stations comparable to today’s gas stations, where the costof the necessary infrastructure could be warranted and where a fast turnaround is necessary.
In many cases, rapid charging systems can provide a 50 percent charge — typically enough to travel 50 miles — in under 5 minutes, comparable to the time it takes to fill a gas tank.
Next week, Lennon Rodgers, a doctoral student in mechanical engineering and a member of the MIT Electric Vehicle Team, will present a paper on the team’s rapid-charging tests at the 12th International Conference on Advanced Vehicle and Tire Technologies in Montreal. The paper was co-authored by fellow team members Radu Gogoana ’10, a master’s student in mechanical engineering, Paul Karplus (an undergraduate at Stanford) and Michael Nawrot ’11.
Rodgers says that the chemistry used in lithium-ion batteries made by the MIT spinoff company A123 Systems is the best suited for rapid charging, and the company’s website declares that the batteries are capable of being fully recharged in 15 minutes. These batteries, based on research carried out at MIT in the lab of Yet-Ming Chiang, professor of materials science and engineering, have been selected for several planned new electric vehicles including cars from Fisker Automotive and buses and trucks from Daimler and Navistar.
In the team’s tests, they ran one of these battery cells through 1,500 charge and discharge cycles, using an automated system. After 1,500 cycles, the battery had lost less than 10% of its initial power capacity, Rodgers says. The team used a fan to prevent overheating, which by stressing the chemical and mechanical components can lead to degradation.
To test a rapid-charging system under realistic conditions, the team converted a motorcycle to all-electric operation, and then performed a successful rapid-charging test, reaching more than 80% charge within 10 minutes.
The MIT EV Team has also completed the conversion of a 2010 Mercury Milan hybrid (donated by Ford) into a pure electric vehicle. The initial conversion was successfully completed last summer, and this summer they have been making major improvements — reinstalling the 8,000 lithium ion phosphate battery cells provided by A123, rewiring the system with a new control system, adding a powerful cooling system for the batteries, and making changes to make the car street-legal. They hope to use the car for testing of rapid charging technology, although they are still looking for funding to get the necessary equipment.[source: MIT][wzslider height=”400″ lightbox=”true”]